Recalls On The Rise?

During the last year, the number and size of food recalls has been staggering. With several major food processors, specifically in the poultry market, recalling massive amounts of product due to contamination, perhaps a change in material is in order, simply changing to a Metal or X-ray detectable plastic material may end recalls for contamination. Here is a recent Press Release detailing the recalls and a rather straight forward and easy solution.

(>Newswire.net — October 10, 2016) Anaheim, CA – Can ‘Blue’ fix food recalls?The year 2016 has seen some staggering food recalls by large food processors. Massive recalls of chicken specifically seem to have happened multiple times. The part that is the most amazing is that the root cause of many of these kinds of recalls is preventable. The specific recalls listed below are all for possible plastic contamination in the food product.

These large food processors should be aware of some simple steps that can totally eliminate these kinds of contaminates from getting into their food products.Blue Acetal, Blue UHMW, Blue Nylon and Blue Hydex 4101 UD Blue Plastic Rod detectable plastic Blue Detectable Plastic Helps Reduce Food Recalls Detectable Blue Plastic Rods

Penny Wise, Pound Foolish

While using FDA approved plastic materials for conveyor parts and moving components is a standard practice in most food processing plants, many processors use the cheapest available approved materials. This means that many producers are using a natural (white) HDPE, Acetal or other white approved plastic material. While it is safe to use these plastics, occasionally one of these parts gets jammed, breaks or wears to the point where parts can crack and pieces can get into the food processing line.

It Is Plain To See

The first easy step would be to use the same quality FDA approved material, but to buy the Blue version of the same approved material. This minor color change in the material makes any contaminates very easy to see with the naked eye. Since there are no food products in these bright blue colors, as long as there are employees looking at the food line, these broken pieces are easy to detect.

I Can See You

Speaking of detect, the big step up for detection of contaminates is to use a FDA approved plastic that is detectable by the X-ray or metal detection equipment already installed in these food processing lines. While these ‘detectable’ plastics cost more, they certainly cost less than one recent 4.5 million pound poultry recall.

The goal here is not to point the finger or call any company a ‘bad processor’, but rather to encourage these great food processors to use the ‘best practice’ types of materials to eliminate these monster food recalls.

In September 2016, Tyson Foods recalled 130,000 pounds of chicken nuggets for foreign materials in the product.

http://www.cnn.com/2016/09/27/health/tyson-chicken-nugget-plastic-recall/

“According to Tyson Foods, the plastic material ranged in size from 21mm in length and 6.5mm in diameter and may have come from a round, hard plastic rod used to connect a plastic transfer belt. The firm said the products pass through a metal detector, but the plastic is not detectable to this technology,” the USDA recall announcement said.

Have You Considered Detectable Blue?

ZL900 Blue Acetal Sheet and Rod detectable plastic Blue Detectable Plastic Helps Reduce Food Recalls 2c1b6 e0d4

Perhaps they could consider using a metal detectable plastic that is detectable by a standard metal detector. Industrial Plastic Supply has supplied this FDA approved Metal Detectable UHMW rod since early 2010. Currently, there are several FDA approved materials that are available in Blue; UHMW, Acetal, Nylon, Polyester and now PEEK. Some of these materials are also available in a ‘triple detection’ version, where it is detectable because of the vivid Blue color, and it is also Metal detectable and X-Ray detectable. One of these new versions is the Ultra-Detectable Polyester rod made by Ensinger Plastics called Hydex 4101 UD Blue (FDA Grade Polyester).

In April and May of 2016, Pilgrim’s Pride had a recall totaling 5,550,904 pounds (yes 5.5 million pounds) of poultry do to possible foreign matter contamination.

http://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2016/recall-027-2016-release-exp3

What is the cost of these huge food recalls?

The cost is staggering. To recall this quantity of food takes a small army of people to identify the possibly contaminated batches of food. Then notification is spread to all the possible distribution and wholesalers. The USDA is normally notified as one more step to notify the public.

What is the cost to change to a more detectable plastic?

This depends on the type of plastic, and the detection method.

Let’s assume that the currently used material is an FDA approved grade of 1″ diameter Natural Acetal rod (a popular performance plastic used in food processing). And let’s assume this material would sell for approximately $2.00 – $2.50 per linear foot.

Changing to a Bright Blue FDA approved grade of Acetal Rod would cost about $3.50 – $4.00 per foot.

Upgrading to a Metal and X-ray detectable FDA grade of Blue Acetal plastic rod would cost in the range of $8.25 – $9.00 per foot.

A recall of 100,000 pounds of poultry is, of course, significantly more expensive than upgrading the plastic materials in the food processing plant. Consider the upgrade an inexpensive insurance policy against these kinds of monster recalls.

Reference Articles:

Tyson Recalls

Oct 15, 2016 – 1,148 pounds:

http://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2016/recall-096-2016-release

Sept 27, 2016 – 130,000 pounds:

http://www.cnn.com/2016/09/27/health/tyson-chicken-nugget-plastic-recall/

Pilgrim’s Pride

May 13, 2016 – 5,550,904 pounds: http://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2016/recall-027-2016-release-exp3

Michigan Turkey Producers

Oct 15, 2016 – 54,011 pounds:

http://www.fsis.usda.gov/wps/portal/fsis/topics/recalls-and-public-health-alerts/recall-case-archive/archive/2016/recall-097-2016-release

Press Release Source: Massive Food Recalls For Contamination Making You Blue

Contact us for more information on these Detectable Products. Blue Sheet and Rod is available in Acetal, Delrin, Nylon, PBT – Polyester, and more. The special ‘triple detectable’ grades are currently produced in Acetal (Tecaform UD Blue) and PBT – Polyester (Hydex 4101 UD Blue). More materials are in final stages of development. Contact us for your special requirements.

Gehr Plastics Announces Huge 24″ Diameter Acetal Rod

Gehr Plastics is an industry leader in large high performance plastic materials. They announced at this years IAPD Conference in San Diego, the new production of 24″ diameter (600mm) Natural Copolymer Acetal Rod.

Gehr Plastics 24 Worlds Largest Acetal Rod Made By Gehr Plastics Worlds Largest Acetal Rod Made By Gehr Plastics Gehr 24 inch Natural Acetal Rod

24″ Diameter Is Worlds Largest Acetal Rod

Gehr Plastics has been an innovator in the large cross section plastics market. This new 24″ diameter (600mm) is the Worlds Largest Copolymer Acetal Rod. They also produce a Copolymer Acetal Sheet that is 8.0″ thick, also the Worlds Largest.

Being an industry leader is more than making the largest material, it is also about making the best quality material. Gehr Plastics is ISO 9001 and ISO 14001 approved and certified, guaranteeing a consistently high quality product. The product line that Gehr Plastics produces is also quite large. The materials include: ABS, Acetal (POM-C and POM-H), HDPE, Kynar, Noryl, Nylon, PEEK, PEI, Polypropylene, Polysulfone, PPO, PVC (Type 1, Type 2 and CPVC), PVDF and Ultem materials. All of these materials are available in a wide range of sizes, and yes, some of the largest.

Gehr Plastics Long History

Gehr Plastics has been leading the industry in innovation since 1932, and is now in the third generation of family owned and operation. From the wide range of materials to the extremes in size range, this is cutting edge performance from a family run company. They also released a web-app for picking plastic materials, Gehr Plastic Selection Tool, and it is also available for mobile devices. This comparison tool compares not only plastics, but metals as well, for a great look at the best physical properties for an application.

While quality and size are keystones to excellence, Gehr Plastics is also interested in materials that the rest of the industry has not considered. Over the last several years, Gehr has produced some PLA materials (made from plants) and even a Clear Nylon Rod for higher temperature sight-glass applications. These are just a few of the cutting edge areas that Gehr Plastics is leading in this industry.

Industrial Plastics is Master Distributor

Gehr Plastics materials are sold through a tight network of Master Distributors throughout the United States. Industrial Plastic Supply, Inc. of Anaheim, CA is proud to be one of the top selected suppliers of these innovative materials. Contact us for any of these high quality and wide size range materials, call us @ 866-832-9315 or send us a note here.

Google Author – Hayden Hess

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Trusscore PVC Wall Panels

Working on a demanding wall and ceiling project?
What types of things do you consider when you start a new construction project? You need to think about what materials you need. What materials will fit your application? For many commercial wall covering applications, the common wall covering is FRP (Fiberglass Reinforced Panels). While FRP is probably thought of first, there are a few draw backs for some applications.
The FRP panels are heavy, and normally require a two or more person installation team. Because it has fiberglass as a main component, it is messy and hard to cut. In addition, the FRP is not approved for food preparation areas. The new Trusscore PVC Wall panels are lightweight, easy to cut and fabricate, and can be easily installed on walls by one person.

Trusscore Construction Panels

Fortunately, there is a new material on the market that can solve some of the most demanding applications (Agricultural, Commercial, Industrial and Residential) and it is called Trusscore™. Trusscore™ is a PVC Interlocking panels that is highly resistant to moisture and most chemicals. Problems with mold and mildew will become a thing of the past. In addition, Trusscore™ unique inner-truss design provides superior high strength panels, while its surface is resilient to scratches, chemicals and moisture. It also has a bright appearance and is virtually maintenance free! These sheets are perfect for replacements of FRP panels, fiberglass reinforced plastic panels, in food preparation areas. Trusscore is FDA Approved, and the FRP panels are not FDA Approved. More information about PVC Sheets.

Key Advantages of Trusscore:

  • Meets CFIA (Canada) and FDA (U.S.A) standards
  • Supports attic insulation loads
  • Design hides fasteners
  • Corrosion-resistant
  • Can be used for new construction or retrofit
  • Flame Spread Classification of 5 as per CAN/ULC S102.2-10
  • Matte finish
  • Paintable

Where is Trusscore™ being used?

  • Breweries
  • Car WashesTrusscore installed as FDA approved wall covering in kitchen appliaction Trusscore PVC Wall Panels FDA Approved Trusscore PVC Wall Panels FDA Approved IPS Trusscore Kitchen
  • Chemical Processing Plants
  • Dairy, Hog and Poultry Farms
  • Fisheries
  • Food Processing Plants
  • Health Care Facilities
  • Home Ceiling/ Wall Panels
  • Kennels
  • Laboratories
  • Laundromats
  • Marinas
  • Meat Packaging Facilities
  • Nursing Homes
  • Public Restrooms
  • Refrigerated Warehouses
  • Restaurant Kitchens Supermarkets
  • Riding Stables
  • Schools
  • Theme Parks

Suppliers of Trusscore PVC Wall Covering

MSW, the producers of Trusscore™, have various distributors throughout Canada and the Eastern US which can be found here. However, if you are fortunate to live in the Southwestern part of the United States, there is a new Master Distributor for Trusscore.

Industrial Plastic Supply, Inc. in Anaheim, California is your one-stop source for Trusscore™ and all other plastic materials. For more information on Trusscore™ please send an email click here to contact us.

Read original Press Release on Trusscore PVC Wall Covering

Google+ Author – Hayden Hess


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Topic: Trusscore PVC Wall Covering

Large engineering plastic from Gehr Plastics

One of our secret claims to fame

Since 1975 we have provided large diameter plastic rods and thick plastic sheets, plates, slabs and blocks. One of our long time ‘secret’ sources has been Gehr Plastics. Since 1932 the Gehr family has owned and operated the Gehr Plastics company. They are a worldwide leader in semi-finished plastic shapes in thermoplastics, primarily sheet and rod. The headquarters for Gehr Plastics is in Mannheim, in south western Germany. For almost 30 years, Gehr Plastics has had production facilities in the Philadelphia area, providing the USA with the same high quality plastic shapes. When we mention large diameter rod, we mean it! Gehr can produce plastic rod up to almost 20″ diameter in several grades of plastic. They also produce sheet plastics up to 8″ thick, and make the largest materials of most manufacturers of plastic sheets and rods.

At Gehr Plastics, Quality Engineering Plastic Comes First

Our first purchases with Gehr Plastics was in the PVC rod family. Once again, they make huge cross sections in many materials, including the PVC rod. Many manufacturers struggle with large sections of PVC rod because keeping it void free throughout the large diameter is very difficult. Not for Gehr Plastics, they specialize in engineering plastic materials. We have chosen this high quality manufacture for their exceptional product quality. We know the demands of our client base, and only choose the best factories to supply our products. Gehr is definitely one of the premier plastics producers in the world. While the quality of the PVC rod is excellent, the rest of the Gehr Plastics product line is also some of the best plastic semi-finished shapes available in the market place. Here is a list of some of the many materials that Gehr Plastic produces:

Many of the above items are also available in sheets, plates, slabs or blocks.Gehr Plastics PVC, ABS, POM-C, Acetal and Ultem Rods engineering plastic specialists Large Plastic Sheet and Plastic Rods from Gehr Plastics Large Plastic Sheet and Plastic Rods from Gehr Plastics gehr logo1

Gehr Plastics – one of our engineering plastic partners

We have been proud to offer the complete line of plastic rod, sheet, slab, plate and block from Gehr Plastics, and consider them a highly valued partner in supplying these engineering plastic materials to you, our valued client. For more information on the size range, availability and pricing on these and other plastic materials, click here or call us at 866-832-9315

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Topic: Gehr Plastics – supplier of engineering plastic materials